China Professional Good Quality and Cheap Price Crane Hot Rolled Forging Pulley for Machine Operation pulley belt

Product Description

Crane Hot Rolled Forging Pulley for machine operation

 

Product Description

Sheave features:

Material Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C
Groove surface quench HRC45-55
Groove surface quench depth 2mm-2.5mm
groove MT after heat treatment and welding line UT and MT
Max processing diameter 2,

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

 

Application

 

Customer Visiting

 

Certifications

 

Packaging & Shipping

 

 

Services:
Best Services For You

1) We can provide OEM service and design for you
2) We can pack the goods according to your requirement
3) We test the quality of all products before delivery
4) We guarantee our reply in 24 hours of working day
5) We can communicate with you in different languages
6) High quality, best price, punctual shipment, good after-sale service will be guaranteed.

FAQ:
Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder's contact details if there is any in China.

Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.

Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.

Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.

Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Steel
Diameter: 200mm
Color: Gray
Hardness: IV
Groove: Standard
Transport Package: Polywood Cases or Customized
Customization:
Available

|

Customized Request

crane pulley

How do crane pulleys contribute to the overall efficiency and reliability of lifting equipment?

Crane pulleys play a crucial role in enhancing the overall efficiency and reliability of lifting equipment. Here's a detailed explanation:

Crane pulleys, also known as sheaves, are essential components of the lifting mechanism in cranes. They contribute to the efficiency and reliability of lifting equipment in several ways:

  • Mechanical Advantage: Crane pulleys provide a mechanical advantage that allows cranes to lift heavier loads with less effort. By incorporating multiple sheaves into the pulley system, the lifting capacity of the crane is significantly increased. The mechanical advantage gained through the pulley system reduces the force required by the crane's hoist or winch, making material handling operations more efficient and less demanding on the equipment.
  • Precise Load Control: Crane pulleys enable precise load control during lifting operations. The pulley system allows operators to make fine adjustments and achieve smooth movements, ensuring accurate positioning of the load. This level of control is crucial in various applications where precise load placement is required, such as construction, manufacturing, or delicate material handling. The ability to control loads precisely enhances efficiency and minimizes the risk of damage or accidents.
  • Load Distribution: Crane pulleys facilitate efficient load distribution across the crane's structure. The pulley system ensures that the load is evenly distributed, preventing excessive stress on specific components. Balanced load distribution enhances the crane's stability and structural integrity, reducing the risk of equipment failure or structural damage. By promoting even load distribution, crane pulleys contribute to the overall reliability and longevity of lifting equipment.
  • Flexibility in Lifting Heights: Crane pulleys offer flexibility in lifting heights. By incorporating multiple sheaves, the pulley system can alter the path of the wire rope, allowing cranes to reach greater heights. This flexibility is especially valuable in construction projects or industrial settings where materials need to be lifted to various levels of a building or structure. The ability to reach higher elevations efficiently enhances the equipment's versatility and overall efficiency.
  • Reduced Operator Fatigue: Crane pulleys help reduce operator fatigue during material handling operations. The mechanical advantage provided by the pulley system reduces the physical effort required by the operator to lift and control heavy loads. This relieves the operator of excessive strain and allows them to focus on precise load control and maneuvering. By minimizing operator fatigue, crane pulleys contribute to increased productivity and safer working conditions.
  • Safety Enhancements: Crane pulleys often incorporate safety features that enhance the reliability and safety of lifting equipment. These features can include load limiters, anti-sway systems, or emergency stop mechanisms. Load limiters prevent the crane from exceeding its maximum load capacity, protecting the equipment and preventing accidents. Anti-sway systems minimize load swing, improving stability and load control. Emergency stop mechanisms allow for immediate cessation of operations in case of emergencies or hazardous situations. The inclusion of these safety enhancements ensures the reliability and safe operation of lifting equipment.

In summary, crane pulleys contribute significantly to the overall efficiency and reliability of lifting equipment. They provide a mechanical advantage, enabling cranes to lift heavier loads with less effort. The pulley system allows for precise load control, efficient load distribution, and flexibility in lifting heights. By reducing operator fatigue and incorporating safety features, crane pulleys enhance productivity, minimize the risk of accidents, and ensure the reliability and longevity of lifting equipment.

crane pulley

What maintenance procedures are necessary to ensure the reliability of crane pulleys?

Proper maintenance procedures are essential for ensuring the reliability of crane pulleys. Here's a detailed explanation of the maintenance procedures necessary to keep crane pulleys in optimal condition:

  • Regular Inspection: Regular inspections are crucial for identifying any signs of wear, damage, or misalignment in the crane pulley system. Inspections should be performed by qualified personnel who are knowledgeable about crane pulleys. Visual inspections can help detect issues such as worn-out sheaves, damaged grooves, loose bolts, or misaligned components. Regular inspections allow for early detection of problems and enable timely maintenance or repair.
  • Lubrication: Proper lubrication is essential for the smooth operation and longevity of crane pulleys. Lubricants reduce friction between the moving parts, preventing excessive wear and heat generation. The sheaves, bearings, and other moving components should be lubricated according to the manufacturer's recommendations. Regular lubrication ensures smooth movement, reduces the risk of premature failure, and prolongs the lifespan of the pulley system.
  • Bearing Maintenance: Bearings play a critical role in the operation of crane pulleys. It is important to maintain and monitor the condition of the bearings. Regular greasing and inspection of bearings can help identify early signs of wear, contamination, or damage. If any issues are detected, the bearings should be promptly replaced or repaired to prevent further damage to the pulley system.
  • Alignment: Proper alignment of the crane pulley system is necessary for optimal performance. Misalignment can lead to increased friction, excessive wear on the lifting medium, and reduced efficiency. Regular checks should be conducted to ensure that the sheaves are properly aligned. If misalignment is detected, adjustments should be made to realign the sheaves to their correct positions.
  • Replacement of Worn Components: Over time, certain components of crane pulleys, such as sheaves, ropes, cables, or belts, may wear out or become damaged. These components should be inspected regularly, and if any signs of wear or damage are found, they should be promptly replaced with new ones. Using worn or damaged components can compromise the reliability and safety of the pulley system.
  • Load Testing: Periodic load testing of crane pulleys is essential to ensure their reliability and performance. Load testing involves subjecting the pulley system to its maximum load capacity to verify its ability to handle the specified loads safely. Load testing can help identify any weaknesses or issues with the pulley system and allow for necessary adjustments or repairs to be made.

In summary, to ensure the reliability of crane pulleys, regular inspections, proper lubrication, maintenance of bearings, alignment checks, replacement of worn components, and periodic load testing are necessary. By following these maintenance procedures, the reliability, safety, and performance of the crane pulleys can be maintained, minimizing the risk of failures and ensuring efficient lifting operations.

crane pulley

What types of cables or ropes are typically used with crane pulleys?

Crane pulleys are compatible with various types of cables or ropes, depending on the specific requirements of the lifting operation. Here's a detailed explanation of the types of cables or ropes typically used with crane pulleys:

Wire Rope:

Wire rope is one of the most commonly used types of lifting cables with crane pulleys. It consists of multiple strands of steel wires twisted together to form a helix. Wire rope offers excellent strength, durability, and resistance to abrasion and corrosion, making it suitable for heavy-duty lifting operations. It is available in different configurations, including various wire diameters and constructions (e.g., 6x19, 6x37), allowing for customization based on load capacity and application requirements.

Synthetic Rope:

Synthetic ropes, such as nylon, polyester, or high-performance fibers like Dyneema or Spectra, are also used with crane pulleys. Synthetic ropes offer advantages such as high strength-to-weight ratio, flexibility, and resistance to chemicals and UV degradation. They are often preferred in applications where weight reduction, reduced handling hazards, or protection of delicate loads is important. Synthetic ropes are available in different constructions, including braided or twisted configurations, to suit various lifting requirements.

Chain:

While not technically a cable or rope, chain is another type of lifting medium used with crane pulleys. Chains are composed of interconnected links made of steel or alloy materials. They offer high strength, durability, and resistance to abrasion and impact. Crane pulleys designed for chain lifting typically have grooves or teeth that accommodate the links of the chain, ensuring secure engagement and preventing slippage during lifting operations. Chains are commonly used in heavy-duty applications that require robust lifting capabilities.

Fiber Rope:

Fiber ropes, such as manila, sisal, or polypropylene ropes, are used in specific lifting applications where lighter loads are involved. Fiber ropes are lightweight, flexible, and economical. They are typically used in situations where the load capacity requirements are lower, and the emphasis is on cost-effectiveness and ease of handling. However, fiber ropes have lower strength and are more susceptible to wear, degradation, and environmental factors compared to wire rope or synthetic rope.

Specialized Ropes:

In certain specialized applications, specific types of ropes are used with crane pulleys. For example, in high-temperature environments, heat-resistant ropes made of materials like aramid fibers or fiberglass are employed. These ropes can withstand elevated temperatures without compromising their strength or integrity. Similarly, in environments where there is a risk of sparks or electrical hazards, non-conductive ropes made from materials like polypropylene or high-density polyethylene (HDPE) may be used to prevent electrical conductivity.

In summary, crane pulleys are compatible with various types of cables or ropes, including wire rope, synthetic rope, chain, fiber rope, and specialized ropes. The choice of the lifting medium depends on factors such as load capacity, application requirements, strength, durability, resistance to environmental factors, and specific safety considerations.

China Professional Good Quality and Cheap Price Crane Hot Rolled Forging Pulley for Machine Operation   pulley belt	China Professional Good Quality and Cheap Price Crane Hot Rolled Forging Pulley for Machine Operation   pulley belt
editor by CX

2024-05-17

China manufacturer OEM High Quality Cast Steel Pulley for Crane Equipment idler pulley

Product Description

Our company is a specialized manufacturer for crane spare parts and accessories, such as pulleys and pulley blocks of various types as well as spare parts for cantilevered maintenance cranes. At present, we produce hot-pressing pulleys (from dia. 280 mm up to dia.1800 mm).Our pulley products are widely used in various applications, such as crane loading and floating gantry, as well as various sectors such as metallurgical and chemical industries, mining machineries and construction installation engineering, etc.

Casting steel  pulley features:
1. High quality cast steel pulley   Large range of size available : Φ150mm~Φ2500mm
2. High quality cast steel pulley   Material : Q345B; Q345D ;Q345E;45 (S45C) ; 60 ; 65Mn (SSW-QR1); 42CrMo ; and so on or   according clients request  for pulley.
3. High quality cast steel pulley  groove.
a. High quality cast steel pulley  groove profiles : according client request and manufacture by CNC .
b. High quality cast steel pulley  groove heat treatment by intermediate frequency quenching , hardness deep around    ≥2.5mm
c. High quality cast steel pulley  groove MT test after heat treatment
4.Inspection:all items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that best quality product goes out in the market.
5.Good quality with reasonable price,timely delivery and great customer service.
 
About the drawing, we can make according to customer's drawing. We also can design and make according to customer's requirements. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Special Casting
Casting Form Material: Sand
Casting Metal: Cast Steel
Casting Form Usage Count: Semi-permanent
Surface Treatment: Sand Blast
Surface Roughness: Ra0.2
Customization:
Available

|

Customized Request

crane pulley

How do you select the right crane pulley configuration for a specific lifting task?

When selecting the appropriate crane pulley configuration for a specific lifting task, several factors need to be considered. Here's a detailed explanation:

Selecting the right crane pulley configuration is crucial to ensure safe and efficient lifting operations. The following steps can help in the selection process:

  1. Determine the Load: Start by understanding the characteristics of the load to be lifted. Consider factors such as its weight, dimensions, shape, and stability. This information will help determine the required load capacity and the number of sheaves needed in the pulley system.
  2. Assess the Lifting Mechanism: Evaluate the lifting mechanism of the crane being used. Different crane types, such as mobile cranes, tower cranes, or overhead cranes, may have specific requirements for pulley configurations. Consider the crane's capacity, lifting speed, and available lifting points to ensure compatibility with the desired pulley configuration.
  3. Determine the Required Mechanical Advantage: Calculate the mechanical advantage required for the lifting task. This involves considering the weight of the load and the force available from the lifting equipment. The mechanical advantage helps determine the number of sheaves required in the pulley system to achieve the desired lifting capacity and ease of operation.
  4. Evaluate Environmental Factors: Take into account the environmental conditions in which the lifting task will be performed. Factors such as temperature, humidity, dust, and corrosive substances can affect the choice of pulley materials and their durability. In harsh environments, heavy-duty pulleys with corrosion-resistant properties may be necessary.
  5. Consider Load Control and Precision: Determine the level of control and precision required for the lifting task. Some applications may require fine adjustments, precise positioning, or smooth movements. In such cases, pulleys with features like swivel capabilities or adjustable positioning may be necessary to achieve the desired level of control.
  6. Review Safety Requirements: Ensure compliance with safety regulations and standards. Consider incorporating safety features such as load limiters or overload protection devices in the pulley system to prevent accidents and protect the crane and personnel involved in the lifting operation.
  7. Consult Manufacturer Guidelines: Refer to the manufacturer's guidelines and specifications for the crane and pulley system. Manufacturers often provide recommendations and guidelines for selecting the appropriate pulley configuration based on specific crane models and lifting tasks.

By following these steps and considering the load, lifting mechanism, mechanical advantage, environmental factors, load control requirements, safety regulations, and manufacturer guidelines, it is possible to select the right crane pulley configuration for a specific lifting task. Proper selection ensures that the pulley system is capable of safely and efficiently handling the load, providing the necessary control, precision, and safety measures throughout the lifting operation.

crane pulley

Can crane pulleys be used in various types of cranes, including mobile and overhead cranes?

Yes, crane pulleys can be used in various types of cranes, including mobile and overhead cranes. Here's a detailed explanation:

Crane pulleys are a fundamental component in the lifting mechanism of cranes. They are versatile and can be incorporated into different crane designs and configurations to facilitate the lifting and movement of heavy loads. Here are examples of how crane pulleys are used in different types of cranes:

  • Mobile Cranes: Mobile cranes, such as truck-mounted cranes, rough-terrain cranes, or all-terrain cranes, are designed to be easily transportable and provide flexibility in various job sites. These cranes often utilize crane pulleys in their lifting systems. The pulleys are typically integrated into the boom structure or the jib, allowing for efficient load lifting and movement. The mechanical advantage provided by the pulleys helps mobile cranes handle heavy loads with ease.
  • Overhead Cranes: Overhead cranes, also known as bridge cranes or gantry cranes, are commonly used in industrial settings, warehouses, and manufacturing facilities. These cranes are designed to traverse along beams or tracks installed overhead. Crane pulleys play a crucial role in the lifting mechanism of overhead cranes. They are mounted on the crane's trolley or hoist assembly, enabling vertical lifting and horizontal movement of loads along the crane's span. The pulleys provide the necessary mechanical advantage to lift heavy loads and facilitate precise positioning within the working area.
  • Tower Cranes: Tower cranes are commonly used in construction sites to lift and move heavy construction materials and equipment to tall heights. These cranes feature a vertical tower structure and a horizontal jib that can rotate. Crane pulleys are an integral part of the tower crane's lifting mechanism. They are typically located at the top of the tower and are used in conjunction with the hoist system to lift and lower loads. The mechanical advantage provided by the pulleys allows tower cranes to handle heavy loads at significant heights.
  • Crawler Cranes: Crawler cranes are large, heavy-duty cranes that utilize tracks or crawlers for mobility. These cranes are often used in construction, mining, and other rugged environments. Crane pulleys are employed in the lifting system of crawler cranes to facilitate load lifting and movement. They are incorporated into the boom structure and work in conjunction with the hoist system to provide the necessary lifting force and mechanical advantage.

In summary, crane pulleys are versatile components that can be used in various types of cranes, including mobile cranes, overhead cranes, tower cranes, and crawler cranes. They play a critical role in the lifting mechanism, providing the required mechanical advantage to handle heavy loads and facilitate efficient and safe lifting operations.

crane pulley

What types of cables or ropes are typically used with crane pulleys?

Crane pulleys are compatible with various types of cables or ropes, depending on the specific requirements of the lifting operation. Here's a detailed explanation of the types of cables or ropes typically used with crane pulleys:

Wire Rope:

Wire rope is one of the most commonly used types of lifting cables with crane pulleys. It consists of multiple strands of steel wires twisted together to form a helix. Wire rope offers excellent strength, durability, and resistance to abrasion and corrosion, making it suitable for heavy-duty lifting operations. It is available in different configurations, including various wire diameters and constructions (e.g., 6x19, 6x37), allowing for customization based on load capacity and application requirements.

Synthetic Rope:

Synthetic ropes, such as nylon, polyester, or high-performance fibers like Dyneema or Spectra, are also used with crane pulleys. Synthetic ropes offer advantages such as high strength-to-weight ratio, flexibility, and resistance to chemicals and UV degradation. They are often preferred in applications where weight reduction, reduced handling hazards, or protection of delicate loads is important. Synthetic ropes are available in different constructions, including braided or twisted configurations, to suit various lifting requirements.

Chain:

While not technically a cable or rope, chain is another type of lifting medium used with crane pulleys. Chains are composed of interconnected links made of steel or alloy materials. They offer high strength, durability, and resistance to abrasion and impact. Crane pulleys designed for chain lifting typically have grooves or teeth that accommodate the links of the chain, ensuring secure engagement and preventing slippage during lifting operations. Chains are commonly used in heavy-duty applications that require robust lifting capabilities.

Fiber Rope:

Fiber ropes, such as manila, sisal, or polypropylene ropes, are used in specific lifting applications where lighter loads are involved. Fiber ropes are lightweight, flexible, and economical. They are typically used in situations where the load capacity requirements are lower, and the emphasis is on cost-effectiveness and ease of handling. However, fiber ropes have lower strength and are more susceptible to wear, degradation, and environmental factors compared to wire rope or synthetic rope.

Specialized Ropes:

In certain specialized applications, specific types of ropes are used with crane pulleys. For example, in high-temperature environments, heat-resistant ropes made of materials like aramid fibers or fiberglass are employed. These ropes can withstand elevated temperatures without compromising their strength or integrity. Similarly, in environments where there is a risk of sparks or electrical hazards, non-conductive ropes made from materials like polypropylene or high-density polyethylene (HDPE) may be used to prevent electrical conductivity.

In summary, crane pulleys are compatible with various types of cables or ropes, including wire rope, synthetic rope, chain, fiber rope, and specialized ropes. The choice of the lifting medium depends on factors such as load capacity, application requirements, strength, durability, resistance to environmental factors, and specific safety considerations.

China manufacturer OEM High Quality Cast Steel Pulley for Crane Equipment   idler pulley	China manufacturer OEM High Quality Cast Steel Pulley for Crane Equipment   idler pulley
editor by CX